/ Projects / Processes / Limitations

Technological Limitations of the Traditional
and Commercial Nixtamalization Processes

  • Large volume of polluting waste. Energy inefficient.
  • Long processing times.
  • Significant losses of dry matter and nutrients in the cooking liquid or nejayote.
  • High biochemical demand for oxygen.
  • Requires specific kinds of corn

The problem of water pollution caused by tortilla production has steadily increased. Today, with an annual consumption of 12 million tons of tortillas, it is a difficult problem to control. From 3,000 to 10,000 liters of water are needed for every ton of corn to wash and rinse the nixtamal. The nejayote is the waste water from the nixtamal and contains large quantities of soluble solids and lime. In Mexico, some 800 million tortillas are consumed every day and this means that rivers of polluted water are produced that have a dramatic impact on the ecology of the country. On the other hand, cooking tortillas and nixtamal indirectly with natural gas is very inefficient, since 50% of the energy consumed is lost as heat pollution